目(mu)前國內無紙(zhi)面石膏板(ban)生產(chan)線的(de)(de)(de)(de)自(zi)動(dong)(dong)(dong)化程度(du)還未實(shi)(shi)現(xian)(xian)(xian),現(xian)(xian)(xian)處于手動(dong)(dong)(dong)和(he)(he)半自(zi)動(dong)(dong)(dong)水平,受自(zi)動(dong)(dong)(dong)化水平的(de)(de)(de)(de)限制(zhi)(zhi)(zhi)(zhi),國內的(de)(de)(de)(de)無紙(zhi)面石膏板(ban)的(de)(de)(de)(de)質量和(he)(he)產(chan)量均不能滿足市場的(de)(de)(de)(de)需求(qiu);為(wei)了(le)解決以(yi)上存(cun)在的(de)(de)(de)(de)問題(ti),本設備提(ti)供了(le)一(yi)套(tao)自(zi)動(dong)(dong)(dong)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系統(tong)(tong)(tong);其所采(cai)(cai)用(yong)的(de)(de)(de)(de)方案(an)是:該(gai)自(zi)控(kong)(kong)系統(tong)(tong)(tong)包括中央控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)室、溫(wen)度(du)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)站(zhan)(zhan)、配料(liao)工(gong)作(zuo)站(zhan)(zhan)、成型工(gong)作(zuo)站(zhan)(zhan)、切斷工(gong)作(zuo)站(zhan)(zhan)、橫(heng)向輸送工(gong)作(zuo)站(zhan)(zhan)、烘干工(gong)作(zuo)站(zhan)(zhan)、各個工(gong)作(zuo)站(zhan)(zhan)之間通(tong)過(guo) MELSCNET/H 網(wang)絡(luo)系統(tong)(tong)(tong)環網(wang)連接,構(gou)成控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)網(wang)絡(luo)層;各工(gong)作(zuo)站(zhan)(zhan)通(tong)過(guo) CC-LINK 網(wang)與智能控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)設備、變頻器連接,構(gou)成現(xian)(xian)(xian)場網(wang)絡(luo)層;生產(chan)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)采(cai)(cai)用(yong)分布式(shi) PLC 控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系統(tong)(tong)(tong), CPU 模(mo)塊(kuai)選用(yong)西(xi)門子 S7-300,現(xian)(xian)(xian)場I/O 模(mo)塊(kuai)采(cai)(cai)用(yong)西(xi)門子 ET-200S,人機界面 HMI 為(wei)西(xi)門子 WinCC。各控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)站(zhan)(zhan)和(he)(he)上位控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)中心 SCADA 通(tong)過(guo)冗余(yu)工(gong)業(ye)以(yi)太網(wang)相(xiang)連,從而(er)實(shi)(shi)現(xian)(xian)(xian)生產(chan)過(guo)程的(de)(de)(de)(de)集中控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)和(he)(he)實(shi)(shi)時數據統(tong)(tong)(tong)一(yi)管(guan)理。設備級(變頻器、分布式(shi) I/O 等)采(cai)(cai)用(yong)現(xian)(xian)(xian)場總線通(tong)訊。電(dian)氣控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)設備主(zhu)要(yao)包括 MCC 控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)柜(ju)、PLC 控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)柜(ju)、SCADA 操作(zuo)員站(zhan)(zhan)、現(xian)(xian)(xian)場各類(lei)檢測(ce)元(yuan)件。